Designing and packaging club packs is a specialty of Assemblies Unlimited and it is recommended that you only work with contract packaging companies who are familiar with Club Store requirements.  Club packaging specifications have been created by Costco and Sam’s and their spontaneous marketing managers make the bull’s eye a moving target for consumer goods manufacturers when it comes to selecting the proper packaging for the Club Store shopper.  We are familiar with the latest trends of these big box merchandisers and can help you from the design level and up when it comes to the packaging solution that will maximize your sales.   Club Stores require volume selling and there are still several design options when contemplating the best way to package your goods for the big box clientele.  These include PDQ trays, large format trap blister packaging, twin packs, multi-packs, value packs, shrink wrapping, registered print bundle wrapping, stretch wrapping, clam shell packaging and more.  Our specialty is that we can manage your club store packaging project full turnkey, supporting front end design, material sourcing as well as complete project management.  

Assemblies Unlimited is able to pack anything you need from CDs and DVDs to food products. We will match your exact specifications and will guarantee quick turnaround, low price and efficient supply chain management. We have multiple high-speed RF (radio frequency) and 6-8 station blister packaging machines which allow for quick turnaround. Our equipment is designed expressly for processing club pack orders and is top of the line. 

Club Packs are usually recognized by a PDQ style corrugated trays, which typically have angled sides and an open front for easy access by the shopper. These open PDQ trays as they are called, are often direct-printed using customer supplied artwork and then designed with an “auto-bottom” for swift assembly during final phase of case packing. The completed trays are then stacked in an efficient pallet pattern to allow the consumer to “shop” anywhere from 2 to 4 of the sides according to the Club Store packaging specification. Assemblies Unlimited can consult with you with proprietary packaging software which uses a 3D model to optimize the pallet cube so all parties know how many units (Club Packs) will fit on each pallet. Truckload quantities can then be calculated so a marketing manager knows the loaded cost of his deliverables from dock to stock.

Let Assemblies Unlimited design, source and assemble your next Club Pack for Sams, Costco or any other Club Store.   Go on our website at www.assemblies.com to view other club store projects that we have successfully completed.