Bag In Box

Bag-in-box refers to a retail carton that has a filled pouch or “bag” inside of it. Bag-in-Box applications are used for powders as well as liquids. Examples of powder Bag in Box can be Cereals, Mac N Cheese, cake mixes, soup mixes and pancake mixes. Bag in box for powders refers to a dry blend that is first weigh-filled from a vertical form fill and seal machine into a pouch and sealed. The pouch is then inserted into a printed retail box for presentation on the store shelf.

Lovebird Honey Bag In Box Cereal Packaging

Assemblies Unlimited can provide you with a cost-effective Bag-in-Box solution by completing both packaging steps of pouching and cartoning on the same production line. A fully automated solution would allow the powder blend to be vertically filled into a pouch and then that pouch be automatically inserted into the box on a cartoning line. We have multiple high speed lines for your custom project and if additional machinery or tooling is required we will invest in the partnership and come up with an automated line for your product.

Assemblies Unlimited has a deep expertise with several large CPG companies for Cereal packaging and Mac N Cheese packaging. If you are looking for a cost-effective and fully automated solution for a Bag-In-Box project, please contact us immediately at 1-877-273-6259.

Packaging specifications needed to receive a quote on Bag-In-Box:

Size of bag
Size of box
Fill weight of bag
Structure of film for bag (moisture, air or odor barriers)
Lot/date coding requirements
Number of colors for printing bag / box
Type of box seal required (glue flaps both ends is standard)
How finished retail box gets packed out for shipping
Markings / labels required on master case
Quantity per production run (25K unit minimum)

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We saved enormous time and capital!

As a startup in the international food business, now selling containers of products to Asia, we found Jim DeKosta and his team to serve us not only as fine and careful partners, but also as mentors: We saved enormous time and capital by relying on their expertise and experience, as opposed to having to learn everything in the highly specialized and constantly-morphing packaging arena on our own. It's essential to have a good and deep team, and great partners –– and Jim and his colleagues fulfill those roles particularly well for us. So grateful for them...
Bruce Weiss
Tenacity Partners, Inc.

Assemblies took care of everything!

I'm the owner of a small start up that encountered a big problem as we had too many orders to fill our pouches manually, but too little to be able to afford a big production line without losing money. We all know that the MOQ for productions lines are usually high for small start ups. After many hours of searching I was blessed with this company. From the first moment we were able to agree on the conditions and, although along the way we had some other problems when regulating the sealing heat of the bags among others, Assemblies took care of everything by putting at our disposal a perfect finished product. Not only that, but they also stored our product for a long period of time while we found a warehouse. Regarding our assigned project manager, Sean, I have only good words for him. An efficient, work-done oriented person, with the main focus on customer satisfaction. The kind of people who never say no to a challenge, and always find a win-solution for everyone. We had a problem with our product boxes, but it didn't take Sean a day to come up with a solution. I couldn't imagine a better person to lead our production. Assemblies is undoubtedly a reliable company and it is worth giving them a try.
Alexander Zuberbuehler
SoulBee Ltd.