Bag In Box

Bag-in-box refers to a retail carton that has a filled pouch or “bag” inside of it. Bag-in-Box applications are used for powders as well as liquids.  Examples of powder Bag in Box can be Cereals, Mac N Cheese, cake mixes, soup mixes and pancake mixes.  Bag in box for powders refers to a dry blend that is first weigh-filled from a vertical form fill and seal machine into a pouch and sealed.  The pouch is then inserted into a printed retail box for presentation on the store shelf.

Assemblies Unlimited can provide you with a cost-effective Bag-in-Box solution by completing both packaging steps of pouching and cartoning on the same production line.   A fully automated solution would allow the powder blend to be vertically filled into a pouch and then that pouch be automatically inserted into the box on a cartoning line.  We have multiple high speed lines for your custom project and if additional machinery or tooling is required we will invest in the partnership and come up with an automated line for your product.

Assemblies Unlimited has a deep expertise with several large CPG companies for Cereal packaging and Mac N Cheese packaging.  If you are looking for a cost-effective and fully automated solution for a Bag-In-Box project, please contact us immediately at 1-877-273-6259.

Packaging specifications needed to receive a quote on Bag-In-Box:

  • Size of bag
  • Size of box
  • Fill weight of bag
  • Structure of film for bag (moisture, air or odor barriers)
  • Lot/date coding requirements
  • Number of colors for printing bag / box
  • Type of box seal required (glue flaps both ends is standard)
  • How finished retail box gets packed out for shipping
  • Markings / labels required on master case
  • Quantity per production run (25K unit minimum)

Request For Quote Reply Within 1 Hour

You can discuss plant location state requirements with your sales packaging specialist.
Our typical minimum quantity is 25,000 per SKU per run.

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An excellent guide through the process!

Assemblies Unltd. was, at first, a life saver. We had lost a vendor of long, long standing for packaging one of our products, and we wanted to update our packaging completely. Carton to pouch, update copy, soup to nuts. Jim DeKosta was an excellent guide through the process and the team assembled were amazing. Sometimes, especially when having to make changes unexpectedly, the new game plan can devolve into chaos. Not so with Assemblies. I would recommend this company for your packaging needs. All will be done in a professional, satisfying manner with an excellent finished product - and at the right price! Who could ask for anything more?

Susan Crouse
New Genesis / Monticello Drug LLC

Constant dedication to quality and creative solutions!

Assemblies Unlimited has been a valued partner for us since day one. They consistently go the extra mile to ensure they meet and exceed our expectations. As a startup that has experienced rapid growth in recent years, we are thankful for Assemblies' constant dedication to quality and creative solutions. Jim and his team are the best!

Rob Kral
Protein2o