Bag In Box

Bag-in-box refers to a retail carton that has a filled pouch or “bag” inside of it. Bag-in-Box applications are used for powders as well as liquids.  Examples of powder Bag in Box can be Cereals, Mac N Cheese, cake mixes, soup mixes and pancake mixes.  Bag in box for powders refers to a dry blend that is first weigh-filled from a vertical form fill and seal machine into a pouch and sealed.  The pouch is then inserted into a printed retail box for presentation on the store shelf.

Club Pack Bag In Box Large Bag In Box Goodles Bag In Box Packaging Mac And Cheese Packaging Services Bag In Box Packaging Noodles Bag In Box Packaging Cereal

Assemblies Unlimited can provide you with a cost-effective Bag-in-Box solution by completing both packaging steps of pouching and cartoning on the same production line.   A fully automated solution would allow the powder blend to be vertically filled into a pouch and then that pouch be automatically inserted into the box on a cartoning line.  We have multiple high speed lines for your custom project and if additional machinery or tooling is required we will invest in the partnership and come up with an automated line for your product.

Assemblies Unlimited has a deep expertise with several large CPG companies for Cereal packaging and Mac N Cheese packaging.  If you are looking for a cost-effective and fully automated solution for a Bag-In-Box project, please contact us immediately at 1-877-273-6259.

Packaging specifications needed to receive a quote on Bag-In-Box:

  • Size of bag
  • Size of box
  • Fill weight of bag
  • Structure of film for bag (moisture, air or odor barriers)
  • Lot/date coding requirements
  • Number of colors for printing bag / box
  • Type of box seal required (glue flaps both ends is standard)
  • How finished retail box gets packed out for shipping
  • Markings / labels required on master case
  • Quantity per production run (25K unit minimum)

Request For Quote Reply Within 1 Hour

You can discuss plant location state requirements with your sales packaging specialist.
Our typical minimum quantity is 25,000 per SKU per run.

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Helped me to launch my brand!

Assemblies Unlimited has helped me to launch my brand by providing me help with shrink wrap. They have worked with me every step of the way. They are also in position to help us do a national launch when the timing is right. It has been a tremendous pleasure working with Jim and his staff! I highly recommend Assemblies Unlimited for your brand(s).

Joseph Fernandes
Nature's Yum

Made the process for us, fast and efficient!

We’ve worked with Jim DeKosta for over a year now – since our product was just a concept. Since that time, we’ve gone through product development and production as well as packaging concept, development, testing and production. Jim has always made the process for us, fast and efficient. Our experience was further challenged by the supply chain disruptions driven by COVID. Jim once commented that in his role, packaging, they’re always the last mile in the supply chain. All the problems that cause delays upstream in the supply chain flow downstream so that when AUI receives the products for packaging – every delay short and long accumulates and the urgency to ‘pack and ship’ becomes even more urgent. All I can say – given these strange times and unpredictable supply chains, you can’t do better than having someone like Jim/AUI in your corner getting you to market.

Brian Baum
Cannovia